I had so much fun working on today’s project. I’m going to show you how I built this DIY mini bar cart! I built a bar cart a while back (here) and I love it, but I wanted to modify that design to create a smaller version that can double as a side table, plus I added some marble tiles because I love the wood and marble combo.
What You’ll Need:
- Miter Saw
- Kreg Jig 520PRO
- Kreg Rip Cut
- Circular Saw
- Sander
- 1 1/4” Pocket Hole Screws
- 2 1/2” Pocket Hole Screws
- Drill
- 2 Curtain Rod Brackets
- 4 Casters
- 2” Wood Screws
- (2) 12×24 Ceramic or marble tiles
- (2) 4 ft. long project panels cut to 12” wide x 23 3/4” long
- (4) 1×3 boards cut to 12” long
- (4) 1×3 boards cut to 25 1/4” long
- (4) 2×2 boards cut to 22” long
- (2) 2×2 boards cut to 10 1/2” long
- (1) 1” thick dowel rod cut to 13 1/2” long
- Stain
- Polycrylic topcoat
- Paintbrush
- Staining cloths
Step 1: Cut Your Wood
I used a miter saw to cut my 1×3 and 2×2 boards and dowel rod to the dimensions specified above. I used a circular saw attached to a Kreg Rip Cut to cut my project panels. I customized the size of this cart to accommodate 12″x24″ tiles, but you could modify the design to suit your needs or omit the tiles altogether.
Step 2: Drill Pocket Holes
Using the Kreg Jig 520PRO, I drilled pocket holes as follows:
3 pocket holes along each long side of my project panels; 2 pocket holes along each short end of my project panels; 2 pocket holes at each end if my 10 1/2″ 2×2 boards; 2 pocket holes at each short end of my 12″ long 1×3 boards. Be sure to adjust the pocket hole jig and the collar on the drill bit according to the thickness of the wood you’re working with.
Step 3: Sand
I used a random orbit sander to sand everything smooth.
Step 4: Assemble Shelves
Attach 12″ long 1×3 boards (ends) and 25 1/4″ long 1×3 boards (sides) to your 2 project panels using 1 1/4″ pocket hole screws.
Step 5: Add Legs
Assemble legs by attaching each 10 1/2″ long 2×2 board to two of the 22″ long 2×2 boards, creating two separate “U” shapes. Then attach each set of legs to the sides of the shelves using 2″ long wood screws. I lined up the top shelf with the top of the “U” shaped set of legs, then for the bottom shelf I attached it about 3 1/4″ from the bottom of the legs. I found it easiest to assemble while laying on its side.
Step 6: Stain or Paint
I used an Early American stain and then added a polycrylic topcoat in a satin finish.
Step 7: Add Handle and Casters
I added two 1″ curtain rod brackets, lining them up where the 10 1/2″ long 2×2 board meets the 22″ long 2×2 board at the top of each side of the cart. Then I slid the dowel rod through, creating a handle. Next, I added gold casters centered on the bottom of each leg.
Step 8: Add Marble Tiles
For the last step, I inserted my 12×24 ceramic (but marble look) tiles. You can adhere them with construction adhesive if you choose to, but I just placed them in so they can be removed if I ever want to take them out.
Be sure to head over to my YouTube channel to check out the full video tutorial!
You Might Also Like:
Leave a Reply